How to clean a flap disc after first useWith developments in abrasive coating, the sheet material could withstand greater forces and speeds. This allowed the production of flap wheels for use with speed angle grinders. For better use of the flap wheel, usually, we will do much work in cleaning and maintaining after using a flap wheel. How to clean a flap disc after first use
How should I handle and store the flap disc?
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Binic abrasive has different sizes and qualities cutting wheels for different markets.
Binic abrasive has different sizes and qualities cutting wheels for different markets. Our technicians do some comparing testing for customers to know Binic productions better. For example, we usually compare with Norton, Dronco, and Pferd brands. We choose same size cutting wheels in different brands and let them under the same testing circumstance. Comparing their different wastage, average time, cuts numbers, and cutting rates, we can choose what cutting wheels we really want. The detail explanations are as below. It will help customers to learn how to choose suitable cutting wheels. 1: Wastage. It means the diameter reduction of cutting wheels after cutting. The lower wastage is the better quality when they under the same testing environment and the same cuts. 2: Average time. We usually take the average cutting time as an element to estimate the operating speed when the wheels working. It related to the hardness of the materials. The soft material will reduce the operating speed and will increase the average cutting time. 3: Cuts number. Majority customers pay more attention on cuts number. It shows the working life of the cutting wheels directly. Usually, the larger is the better. 4: Cutting rates. This is a comprehensive factor to judge the quality. We have a measurement through comparing the proportion between the cutting wheels loss area and testing material cutting area. Usually we can choose a better quality by the smaller cutting rates. This not absolute, because the hard material will have a small cutting rates, but it will affect the lower cutting speed. So we usually take all the factors into consideration when we choosing a suitable cutting wheel. Compared with other brands testing report, customers can get more information from Binic abrasive. We can provide comparing chart, not only the words report. If you need some testing videos you can find the link on China Cut Off Wheels Blog from:https://binictools.com/comparing-binic-testing-report-with-others/ A flap wheel and the related flap disk is an abrasive disk, used for metal finishing. Unlike the simpler flat disks, made from a circular flat sheet of a coated abrasive, a flap wheel is made of multiple overlapping small pieces or ‘flaps’, bonded to a central hub. The sheets vary in number and are uniformly fan-shaped. It is used for grinding and repairing welding seams and positive edge burrs. They have the advantages of good elasticity, high efficiency, good heat dissipation and low noise. They can replace resin concrete grinding wheels. It has strong elasticity, high tensile and bending strength, good self-sharpness and grinding rate. High and low noise, suitable for grinding of welds and stamped parts in the cabinet. Mainly used for grinding and polishing various stainless steel and carbon steel structural parts.
Development-with developments in abrasive coating, the sheet material could withstand greater forces and speeds. This allowed the production of flap wheels for use with high speed angle grinders.These disks were different in format: flatter, like the original rigid angle grinder disks, and with the flaps arranged in a densely overlapped layout rather than radial. The extra lifetime this gave to the disk allowed their use for stock removal and metal shaping, not just finishing and polishing.The flexibility of a flap wheel is an advantage for smoothing curved work and avoids the production of facets, as was a problem for rigid disks. This was taken further advantage of with the development of foam-bonded flap wheels. Application: suitable for polishing of stainless steel surface, especially in the fields of shipbuilding / aviation / large machinery and equipment. A grinding wheel is a wheel composed of an abrasive compound and used for various grinding (abrasive cutting) and abrasive machining operations. Such wheels are used in bench grinding machines. The grinding wheels are generally made from a composite material consisting of coarse-particle aggregate pressed and bonded together by a cementing matrix (called the bond in grinding wheel terminology) to form a solid, circular shape. Various profiles and cross sections are available depending on the intended usage for the wheel. They may also be made from a solid steel or aluminium disc with particles bonded to the surface. Development: Grinding wheels are consumables, although the life span can vary widely depending on the use case, from less than a day to many years. As the wheel cuts, it periodically releases individual grains of abrasive, typically because they grow dull and the increased drag pulls them out of the bond. Fresh grains are exposed in this wear process, which begin the next cycle. The rate of wear in this process is usually very predictable for a given application, and is necessary for good performance. Application: Due to the hardness of the grinding wheel itself, it can grind harder workpieces, especially in the cutting and grinding of hard alloys and metal materials. All in all, from their advantage and development, although the two wheels uses are both for grinding, the grinding effect is different. The Flap wheel is mainly used for grinding and polishing, and the flap wheel is relative soft, so it has strong elasticity and high safety. Grinding wheels with certain hardness, the grinding efficiency is relatively high, and it has high wear resistance, so it is widely used in cutting and grinding. We can choose to use these two products according to our needs. Blog from:https://binictools.com/flap-wheel-vs-grinding-wheel/ For more information, please visit www.binictools.com. Sometimes it is difficult to choose right quality flap wheels. As you can see there si Aluminium oxide flap disc also Zirconia Alumina flap disc, details are as following:
Alumina is a very common technical ceramic material. Zirconia, including yttrium stabilized zirconia (YSZ), is also widely used in machinery industries. Since both of them are oxide material and could be sintered without vacuum, they share a lot in manufacturing equipment and have similar appearance. However, there are still quite a lot differences between this two materials. 1. Application: Aluminum Oxide: is suitable for grinding of welds on general metals, carbon steel, alloy steel, stainless steel, cast iron, non-ferrous metals, etc. Zirconia Aluminum: Mainly used for heavy-duty grinding, suitable for grinding heat-resistant alloy steel, titanium alloy and authentic stainless steel, etc. 2. Performance & Cost Zirconia Aluminum is a blend of Zirconia and Aluminum Oxide grain. As the wear resistance for zirconia is much better,Zirconia parts will last longer with higher grinding speed in machines and has less contamination as grinding jar. Zirconia is generally better in industrial market which provides a very good cut rate-to-cost ratio. Aluminum Oxide: This is the original metalworking abrasive. It’s also the lowest-cost option. Today, it is popular recommended for smaller jobs where the product being produced with low-cost. Article from:https://binictools.com/aluminum-oxide-vs-zirconium-aluminum-flap-disc/ For more information, please refer to: Wire brush is generally used for deburring and rust removal. There are lot of different wire brushes in the world. We will give you few tips for you to choose right wire brush. By Power tools You must choose the right wire brush according to what power tools you are using Angle grinder When you have angle grinder, you need following cup wire brush with the 22.23mm or 5/8-11 inch thread. The wire brush can be flat wheel or cup wheels. Bench wheel When we need powerful machine to polishing, normally we use the stationary bench grinder. They have normally a round hole in the middle. Electric drillWhen we use hand held or stationary electric drill, we need the wire brush with shank, either round shank or hexagon shank. So there are also hand hold wood brush and plastic brush, but not not so many. Choose right wire type In general we have 2 types of wire for all wire wheels. One is twisted knot wire and another one is crimped wire. Please check the following picture Crimped wire It is general for getting rid of small burs or remove small layer of dusts. Sometime when we need make fine polish we also need crimped wire. Twist knot wire It delivers very aggressive brushing. When we need to remove big stock on the metal, or very thick rust on the surface, definitely we need choose twist knot wire. Chose wire by Material Different type of wire brush in different application Cup wire brush Cup wire brush Cup brushes are used for removal of scale, rust, and paint, as well as for deburring and polishing. It is very good for large flat or round surface operation. Bevel wire brush Bevel wire brushes are used for rust removal, deburring, polishing and grout cleaning. It is ideal to clean corners and edges or other hard-to-reach areas. Circular wire brush for bench wheel It is installed on bench wheel to working on small working pieces can hold by hand. Most of the application and deburring Wire wheel brush for angle grinder It is good for welding remove and grout cleaning. It is ideal to work on narrow space processing. Grass trimmer head wire brush This is special wire brush for weed removal. Some people also call it Lawn Mower Weeding Tray. It is bug cup wheel brush in 150mm, 170mm and 200mm. (6-8 inch) End brush End brush are used in electric drills. It is ideal for difficult area such as tube inside or uneven surface. So hope you enjoy your work and always find the right tools.
For more details please refer to our website: https://binictools.com/wire-brush/ As the manufacture for wire brush, BINIC Abrasive have in general 3 quality to sell in the market to feed different needs of customers. They are different because of the Cover material which means different weight, the wire material which means the performance. Also we must consider the safety speed as well as the balance of wire brush. So please take a look of the quality difference of our 3 cut Physical difference of 3 quality75mm Crimped cup wheel brush with steel wire 75mm twist knot cup wheel brush with steel wire The balance means of weight shall be even on each part of the cup wheel, otherwise it can make the wire brush wobbling during grinding. The smaller weight, the better balance will be. Performance test of 3 quality 75mm wire brushNormally we fix a angle grinding and grinding a steel plate. We keep grinding for almost 30 mins and see how much weight be ground off and also check how much wire brush weight lost. Dewalt 1KW machine with 10,000rpm, normal carbon steel plate 75mm crimped cup wire brush 75mm Knot cup wire brush Summary:ECO quality: It is mostly supply in DIY market,for those people who only use the wire brush occationly and make very small polishing and grinding. It has very fast speed, but life is OK.
Standard quality:It has good life, can cope with different situation, even very tough rust. Life is much longer. Premium quality: For industrial use, extremely long time and extremely safe even used in very powerful machine. Also it can maintain very agressive speed. For more details please refer to our website: https://binictools.com/wire-brush/ Founded in 2002, BINIC Abrasive, has been committed to offering best cut off disc, grinding discs, flap disc, fiber disc. We are one of the best china abrasives supplier. Also the first company in china to produce extra thin 1mm wheel for Germany customer back 2004.
1. Make sure what is the popular size in your market 2. Make sure what is the application of your customer and in which quality you want to supply. Maybe you need different product line like economic and Premflex. 3. If want to do private label, confirm what kind label you want, and also design the label layout. 4. Check the minimum quantity to see if it is OK for you. 5. Check what date shall be engraved on the metal ring. 6. Make sure the bore hole is the right size to fit the angle grinder or circular saw in your market. 7. Confirm what package you need. 8. Realize the quality you check in my place can be vary when goods reach to your door. Always thinking life will be 80% down. 9. Sell the disco as quick as possible, if not find a dry place to stock them. If you still have questions, please feel free to send our E-mail: [email protected]. It is our great pleasure to serve you. For more details please refer to our website: https://binictools.com/cutting-off-disc-grinding-disc/ Founded in 2002, BINIC Abrasive, has been committed to offering best cut off disc, grinding discs, flap disc, fiber disc. We are one of the best china abrasives supplier. Also we started to be a flap disc manufacturer in 2008.
1. Make sure what is the popular size in your market 2. Make sure what is the application of your customer and in which quality you want to supply. That means you must give us the idea if you need zirconia alumina or aluminium oxide. 3. Make sure which grit size you need. 4. If want to do private label, confirm what kind label you want, and also design the label layout. 5. Check the minimum quantity to see if it is OK for you. 6. Make sure the bore hole is the right size to fit the angle grinder or circular saw in your market. 7. Confirm what package you need. 8. Please noted the flap disc is still used for angle grinder, not the die grinder, bench grinder or sanding machine. If you still have questions, please feel free to send our E-mail: [email protected]. It is our great pleasure to serve you. For more details please refer to our website: https://binictools.com/flap-disc/ Founded in 2002, BINIC Abrasive, has been committed to offering best cut off disc, grinding discs, flap disc, fiber disc. We are one of the best china abrasives supplier. Also we started to be a wire brush manufacturer in 2008.
1. Make sure what wire brush you need in your market, and in which size. Very important is to clarify the size of the tread or holes. 2. Make sure what is the application of your customer and in which quality you want to supply. Then we can suggest right wire and right shape. . 3. Check the minimum quantity to see if it is OK for you. 4. Confirm what package you need. If you still have questions, please feel free to send our E-mail: [email protected]. It is our great pleasure to serve you. For more details please refer to our website: https://binictools.com/wire-brush/ |
BINIC Abrasive CO.,LTD , top abrasive wheel manufacturer&supplier, offers manufacturing abrasive wheels, flap disc, wire brush, fibre disc wholesale service for factory, distributors, retailers, etc.
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